Basic Info.
Model NO.DCGF
TypeVolumetric Filling Machine
Automatic GradeFully Automatic
Material TypeLiquid
Filling Valve HeadMulti-Head
Dosing DeviceCapacity Cup
Filling PrincipleIsobaric / Pressure
StructureRotary
PackagingPET / Glass Bottle
MaterialSUS304 / SUS316L
Filling ProductCarbonated Beverage / Gas Drinks
Capacity2000bph - 24000bph
Bottle Volume200ml - 2L
Control MethodPLC
Product Description
Automatic Carbonated Beverage Filling Machine / Complete Bottling Production Line
Description: Focused on providing complete liquid packaging solutions, including water treatment systems, beverage processing, and 3-in-1 washing-filling-capping machines. Our systems cover the entire production line from PET bottle blowing to automatic palletizing.
Technical Parameters
| Model |
DCGF14-12-5 |
DCGF18-18-6 |
DCGF24-24-8 |
DCGF32-32-10 |
DCGF40-40-12 |
| Capacity (for 500ml) |
2000-2500 |
4000-5000 |
6000-7000 |
8000-10000 |
12000-15000 |
| Bottle Diameter |
φ40-φ120 mm |
| Bottle Height |
150-350 mm |
| Filling Method |
Isobaric filling |
| Power |
4.5KW |
5.5KW |
6.2KW |
7.5KW |
8.2KW |
| Weight |
3200KG |
4300KG |
5500KG |
6800KG |
8500KG |
Water Treatment & Mixing System
Process Flow of Water Treatment System:
Raw water input → Silica sand filter → Active carbon filter → Sodium ion exchanger → Precision filter → Reverse osmosis (RO) → UV sterilizer → Pure water output.
Main Features of Filling Machine
-
1
Direct connection technology between wind channel and moving wheels; eliminates spiral chains for easier bottle shape changes.
-
2
Bottle neck clamping technology for transfer; no need to adjust machine level for different bottle sizes.
-
3
High-speed large gravity flow isobaric filling valves ensure accurate filling without liquid loss.
-
4
Advanced PLC automatic control with key components from world-renowned brands like Mitsubishi and Omron.
-
5
Stainless steel bottle washer clamps designed to avoid secondary contamination of bottle neck threads.
Supporting Equipment
Labeling & Packing Solutions: Specialized labeling machines (Sleeve shrink, Sticker, or Hot glue) and various packing options (PE film shrink wrapping or carton packaging) are available to complete the line.
Bottle Production
Fully automatic servo electric PET bottle blowing machines and injection molding machines for preforms and caps ensure a self-sufficient production cycle.
Turnkey Solutions & Certification
We provide A to Z turnkey project solutions, including layout design and international certification (CE, ISO9001, SGS) to ensure operational excellence.
Frequently Asked Questions
1. What types of beverages can this machine fill?
The machine is specifically designed for carbonated beverages, including soda, sparkling water, carbonated soft drinks, and gas-infused drinks using isobaric filling principles.
2. What range of bottle sizes is compatible?
It supports PET and glass bottles ranging from 200ml to 2 liters, with bottle diameters between 40mm-120mm and heights between 150mm-350mm.
3. What is the maximum production capacity?
Depending on the model chosen, the production capacity ranges from 2,000 bottles per hour (bph) up to 24,000 bph.
4. Is the machine easy to adjust for different bottle shapes?
Yes, the machine uses bottle neck clamping technology. Changing bottle shapes only requires replacing a few curved plates and wheels, without needing to adjust the machine's main height.
5. What materials are used in construction to ensure hygiene?
All parts in contact with liquid are made of high-quality stainless steel SUS304 or SUS316L, ensuring durability and compliance with food safety standards.
6. How is the quality of the machine controlled?
The system is managed via a Mitsubishi/Omron PLC. Every machine undergoes a 24-hour test run before shipment to ensure electrical and mechanical stability.