Advanced Isolation Aseptic Filling and Capping System for Pharma

Customization: Available
Application: Chemical Industry, Clinical Diagnosis, Cosmetic Industry, Food Industry, Food Safety, Forensic Science, Pharmaceutical Industry
Automation Grade: Automatic

Product Description

Basic Specifications

Model NO.: FDNPI02
Machine Material: Stainless Steel
Packaging Material: Aluminum, Glass, PVC
Warranty: 24 Months
Package Size: 500cm * 200cm * 300cm
Gross Weight: 3000.00kg
Core Features: Batch Coding, Print Registration Control, Sterilization Capability, Tamper-Evident Packaging, Temperature Control, Vacuum Packaging.

Sterile API Isolation and Filling System

Aseptic Filling and Capping System
This system is a fully integrated solution developed in strict compliance with GMP requirements, applicable to sterile powder production processes such as sterile lyophilization, crystalline drying, spray drying, and sterile powder injections. It utilizes automation and containment measures to minimize and isolate manual interventions, thereby ensuring aseptic process integrity.
The key operational areas employ ISPE-recommended RABS (Restricted Access Barrier System) protection, which effectively lowers the risk of product contamination by particles and microorganisms. Available configurations include ORABS, CRABS, and ISOLATOR.

Application Scenarios:

  • Sterile post-processing integrated three-in-one system
  • Lyophilization and spray drying post-processing
  • Sterile powder injection batching, mixing, and filling isolation
  • Sterile raw material sampling isolation operation
  • Vacuum-sealed transfer & sterile powder milling
  • Automated lifting, mixing, and nitrogen purging

Performance Parameters

Item Technical Parameter
Chamber CleanlinessGrade A positive-pressure laminar airflow
Air Volume85-500m³/h
HEPA Filter TypeH14 Grade High-Efficiency Filter
Air Velocity0.45m/s ±20%
VHP Concentration0-5000 ppm
Biological Indicator6 log Including VHP Sterilization
Sterilization Time20-60 min
Leakage Rate0.5 % vol/h @100 Pa
Illumination / Noise≥500 Lux / ≤65 dBA

Manufacturing Excellence

Main Equipment Portfolio
The facility boasts over 100 sets of state-of-the-art, automated production equipment. With experienced engineers and highly skilled technicians, the manufacturing process is integrated and validated to meet international standards.
Production Facility
Technical Mission

Global Standards & Presence

Certifications
Exhibition Participation

Partners & Logistics

Global Customers
Strategic Partners
Packaging and Shipping

Frequently Asked Questions

Can the equipment be customized for existing production lines?
Yes. Our technical team provides comprehensive solutions to ensure all equipment dimensions and interfaces align perfectly with your current infrastructure.
What international standards does the equipment comply with?
The equipment complies with multiple global standards, including EU CE, US UL/OSHA, German TÜV, and Southeast Asian IEC requirements.
What is the typical production lead time?
Standalone units are often available from stock. For custom engineering projects, we offer competitive lead times with guaranteed on-time delivery.
How is after-sales technical support handled?
We provide 24-hour response times, remote technical assistance, and localized service. Spare parts are maintained in stock for long-term availability.
What are the available payment and transaction terms?
We offer transparent quotations with detailed breakdowns for equipment, testing, and transport. Flexible payment terms are available to suit project needs.
How is the equipment protected during international shipping?
All systems are packed in professional-grade wooden packages specifically designed for secure maritime or land transport to prevent damage.

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