Marya Automatic GMP Vaccine Blending Formulation Mixing Tank Formulation System Manufacturer

Customization: Available
Application: Biotechnology Industry, Chemical industry, Clinical Diagnosis, Food & Beverage Factory, Food Safety, Forensic Science, Pharmaceutical Industry
Capacity: 20000 L/hr

Product Description

Basic Specifications

Certification
CE, FDA, GMP, ISO
Control System
Fully Automatic
Treatment Process
Filtration, Ultrafiltration
Core Components Warranty
1 Year
Tank Material
Stainless Steel 316L
Temp Resistance
150℃
Working Volume
2~15000L
Weighing Accuracy
3%
Power Supply
380V 50Hz
Protection Level
IP65
Origin
China
Package
Wooden Box

Product Introduction

Automatic GMP Vaccine Blending Formulation Mixing Tank Formulation System

The Automatic GMP Vaccine Blending Formulation Mixing Tank Formulation System is key for GMP compliant vaccine production. It starts by adding vaccine-related components to a suitable medium. Then, it stirs vigorously for even mixing, heats precisely to boost reactions, sterilizes at a high level to ensure safety, and filters stringently to remove impurities. This results in a high-quality vaccine that meets strict GMP standards. For vaccine manufacturers, this system streamlines production and ensures top-tier vaccines.

System Classification

General preparation system: Used in the production of preparations with complex processes, such as suspensions, emulsions, liposomes, microspheres and other special preparations.
Complex preparation system: Dedicated to preparations with complex chemical or physical properties requiring high-precision mixing.
Biological preparation system: Used for various biological engineering products like antibodies, vaccines, blood products, and recombinant proteins, as well as buffer solutions.
CIP station system: Assists in on-line cleaning of tanks and pipelines, can be controlled separately or integrated.

Key Features

Fully automatic system with modular design for convenient installation and maintenance.
Follows ASME BPE and GMP design concepts, meeting 3D blind corner requirements for low residue.
One-key automatic CIP and SIP control with electronic signature, records, and audit tracking.
Controllable production of key parameters (temperature, dissolved oxygen, PH) with automatic alarm systems.
Stainless steel 316L tanks (2L to 15000L) with Ra < 0.4μm and electrolytic polishing.
Sterilizing-grade PES liquid filters resistant to pH 1-14 and temperatures up to 150ºC.

Technical Parameters

Name Parameters
Working volume2~15000L
Stirring speed control0~450rpm ±3.0%
Temperature control-10~150ºC ±0.2ºC
Pressure control-0.01Mpa~0.06Mpa ±0.01MPa
Weighing accuracy3‰
Power supply380V 50Hz
Protection levelsIP65

System Gallery

Frequently Asked Questions

Q1: What is the maximum working volume of the mixing tank? The system offers a wide range of working volumes from 2L up to 15,000L to suit different production scales.
Q2: Does the system comply with international pharmaceutical standards? Yes, the system is designed to meet GMP, FDA, CE, and ISO certifications, following ASME BPE concepts.
Q3: What materials are used for the tanks and pipelines? The internal materials are high-grade Stainless Steel 316L with an electrolytic polishing process to ensure a Ra < 0.4μm.
Q4: How accurate is the temperature control system? The system provides high-precision temperature control within a range of -10 to 150ºC with an accuracy of ±0.2ºC.
Q5: Can the cleaning and sterilization processes be automated? Yes, the system features a one-key automatic control for both Cleaning-In-Place (CIP) and Sterilization-In-Place (SIP).
Q6: What type of filtration does the system use? It uses sterilizing-grade polyethersulfone (PES) liquid filters, which are resistant to harsh pH levels and high temperatures.

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