Marya Solution Preparation System with Mixing Blending Dosing System

Customization: Available
Application: Biotechnology Industry, Chemical industry, Clinical Diagnosis, Food & Beverage Factory, Food Safety, Forensic Science, Pharmaceutical Industry
Capacity: 20000 L/hr

Product Description

Basic Information
Certification
CE, FDA, GMP, ISO
Control System
Fully Automatic
Treatment Process
Filtration, Ultrafiltration
Core Components Warranty
1 Year
Power Supply
380V 50Hz
Tank Material
Stainless Steel 316L
Weighing Accuracy
3%
Protection Levels
IP65
Temp. Accuracy
±0.2℃ (-10~150℃)
Stirring Accuracy
±3.0% (0~450rpm)
Origin
China
Transport Package
Wooden Box
Packaging & Delivery
Package Size
350.00cm * 180.00cm * 300.00cm
Gross Weight
3500.000kg
Solution Preparation System with Mixing Blending Dosing
Introduction

The integrated solution preparation system combines precision mixing, blending and dosing technologies for pharmaceutical liquid formulation. The system accurately incorporates Active Pharmaceutical Ingredients into solvents like WFI, achieving target concentrations through controlled stirring, heating, sterilization and filtration processes. Engineered for both sterile and non-sterile applications, this automated platform ensures consistent, high-quality pharmaceutical solutions.

Solution Preparation System 1
Solution Preparation System 2
System Classification
  • General Formulation System: For small-molecule chemical prep (e.g., aqueous injections, lyophilized powder injections).
  • Complex Formulation System: Handles advanced processes: suspensions, emulsions, liposomes, microspheres.
  • Biological Formulation System: For biotech products (antibodies/vaccines/blood products/recombinant proteins) & auxiliary liquids (media/buffers).
Core Advantages

1) Modular Design - Cost-Saving & Efficient

Pre-tested modular equipment reduces installation costs, accelerates delivery, and ensures flexibility.

Modular Design

2) Fully Automated Operation - Smart & Compliant

1-click CIP/SIP with auto-detection for completion. Computerized recipe management, e-signature, e-records, and audit trail.

Automation System

3) Process Control & Real-Time Monitoring

Critical parameter control (temp, DO, pH) with auto-alerts for deviations to ensure drug quality.

Monitoring System

4) 3D Simulation & Ergonomic Layout

Pre-production 3D modeling optimizes piping, valve, and instrument placement for user-friendly operation.

3D Modeling
Design Features
  • Premium Material: 316L stainless steel tanks (2L-12,000L) with electrolytic polishing (Ra<0.4µm).
  • Sterility Assurance: Sterile ventilation/exhaust filters and CIP spray balls for aseptic operations.
  • Safety Systems: Integrated safety devices (burst disc/safety valve) and precision monitoring probes.
  • Efficient Mixing: Magnetic stirrer (bottom) or mechanical stirrer (top) with frequency control.
  • Filtration: Sterilization-grade PES filters resistant to 150°C and organic solvents.
Product Parameters
Name Parameters
Working volume2~15000L
Material304, 316L, 904L, TA2
Stirring typeUpper mechanical, lower magnetic stirring
Stirring speed accuracy0~450rpm ±3.0%
Temperature accuracy-10~150ºC ±0.2ºC
Pressure accuracy-0.01Mpa~0.06Mpa ±0.01MPa
Weighing accuracy3‰
Power supply380V 50Hz
Protection levelsIP65
Facility & Capabilities
Facility Overview
Why Choose Our Solutions
Advantages
Workshop Environment
Workshop
Certification Compliance
Certificates
Product Category
Category
Project Cases & Customers
Project 1
Project 2
Exhibition & Team
Exhibition
Team
Packaging & Shipping
Packaging
Shipping
Frequently Asked Questions
Q1: What materials are used for the preparation tanks? A: We primarily use high-grade 316L stainless steel for all contact parts, with options for 304, 904L, or TA2 based on specific requirements. All tanks feature electrolytic polishing (Ra<0.4µm).
Q2: Does the system support automated cleaning and sterilization? A: Yes, the system features a "one-click" CIP (Clean-in-Place) and SIP (Sterilize-in-Place) operation with automatic detection to ensure the process is complete and compliant.
Q3: What range of working volumes can the system handle? A: Our solution preparation systems are highly scalable, ranging from small 2L laboratory units up to large 15,000L industrial production modules.
Q4: How does the system ensure data compliance? A: The control system includes computerized features such as recipe management, electronic signatures, electronic records, and a full audit trail to meet stringent pharmaceutical standards.
Q5: What types of stirring mechanisms are available? A: We offer both upper mechanical stirring and lower magnetic stirring, both equipped with variable frequency speed regulation for precise control.
Q6: Are the filtration units resistant to high temperatures? A: Yes, we utilize sterilization-grade PES filters that are resistant to temperatures up to 150°C and are compatible with various organic solvents.

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