Aseptic Filling Systems in Pet Bottles Peanut and Soymilk Plant Based Milk

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Aseptic Filling Systems in Pet Bottles Peanut and Soymilk Plant Based Milk

Customization:	Available
After-sales Service:	Online
Warranty:	1 Year

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Product Description

Basic Info.

Type

Volumetric Filling Machine

Automatic Grade

Automatic

Material Type

Liquid

Filling Valve Head

Multi-Head

Feed Cylinder Structure

Dual-Chamber Feeding

Dosing Device

Plunger

Filling Principle

Negative Pressure

Lifting Structure

Pneumatic Lifting

Structure

Rotary

Packaging

Bottle

Packaging & Delivery

Package Size

1100.00cm * 250.00cm * 250.00cm

Gross Weight

11000.000kg

System Overview

Plant based milk PET bottle aseptic filling line

Typical Layout Drawing and Components 1

1. Water treatment	5. Product treatment and homogenization
2. Mixing of meal and water	6. Flexible heating options
3. Hydrolysis	7. Aseptic filling
4. Separation of solids and liquids, blending

Typical Layout Drawing and Components 2

1. Combi blower/filler/capper	5. Labeler
2. Cap feeder/washer	6. Date coder
3. FBI	7. Shrink packer
4. Dryer	8. Palletizer
	9. Stretch wrapper

Typical Layout Drawing and Components 3

1. Combi blower/filler/capper	7. Labeler
2. Cap feeder /washer	8. Date coder
3. FBI	9. Shrink packer
4. Mixer	10. Palletizer
5. Bottle warmer	11. Stretch wrapper
6. Dryer

System Components

Technical Specifications

Parameter	Model 3S10A	Model 6518A
Capacity	15000 bph	27600 bph
Module parts	Sterilize: 1:80, Flushing: 55, Filling: 35, Capping: 10	Sterilize 1:80, Sterilize 2:80, Flushing: 70, Filling: 65, Capping: 18
Dimensions	11650x9250x4500mm	14460x11750x4500mm
Weight	17200kg	30700kg
Bottle type	Mouth dia: 28mm-38mm; Dia: 60-110mm; Height: 150-320mm; Vol: 330-2000ml
Beverage type	Fruit particle Juice, Tea, Soda water, Milk, Beverages etc.
Sterilization	6D
Sterilization Residue	< 0.5mg/L
Aseptic Period	72 Hours (Depending on product)

Equipment Structure

Model 3S10A

Model 6518A

Key Advantages

Modular Assembly: Includes aseptic water flushing, filling, and rotate capper for maximum efficiency.

Hygiene Excellence

All drives are located outside the isolator to prevent contamination.
Liquid seal system for all rotational movements.
Capping head movements are sealed with specialized bellows.
Supports chuck-cone or gripping-head cappers based on cap type.

Next Generation Liquid Material Dispenser

Triple rotary seals isolate material pipelines from CIP return lines for high reliability.
Customized PTFE with carbon fiber seals: acid, alkali, and wear resistant.
Enhanced steam barrier system ensuring continuous sterility.
Oil-free high-temperature water lubrication for bearings to eliminate contamination risks.

Advanced Sterilization (FFU System)

Equipped with an air heat exchanger to sterilize clean air in the filling chamber, reducing host heating time and extending filter life.

Primary-effect filter layer
Medium-effect filter layer
Dual layers of high-efficiency filters

Frequently Asked Questions

Q1: What types of beverages can this aseptic line fill?

It is designed for a wide range of products including plant-based milk (peanut, soymilk), fruit particle juices, tea, soda water, and other liquid dairy beverages.

Q2: What is the maximum production capacity of the system?

Depending on the model, the capacity ranges from 15,000 bottles per hour (Model 3S10A) up to 27,600 bottles per hour (Model 6518A).

Q3: How does the system ensure a high level of hygiene during capping?

The system features a hygienic design where all drives are outside the isolator, rotational movements use liquid seals, and capping heads are protected by bellows to meet 6D sterilization standards.

Q4: What bottle sizes and materials are compatible?

The line is optimized for PET bottles with mouth diameters of 28mm to 38mm, heights between 150mm to 320mm, and volumes ranging from 330ml to 2000ml.

Q5: How long can the machine operate in a continuous aseptic state?

The system supports an aseptic period of up to 72 hours without requiring intermediate smart cleaning, depending on the specific product being processed.

Q6: What is the benefit of the new generation central liquid distributor?

It uses a triple seal design and oil-free water lubrication for bearings, which significantly reduces the probability of material contamination and increases hardware service life through ceramic-plated technology.