Ultimate Sponge Cake and Cream Snack Maker Machine

Customization: Available
After-sales Service: Provide Equipment Inspection Certificate
Warranty: 1 Year

Product Description

Technical Specifications
⚙️
Process Ice Cream Processing Line
Power Source Electric
📜
Certification ISO9001
🤖
Automatic Grade Automatic
🥛
Application Milk, Yogurt
🛠️
Customized Available
📊
Capacity 100L - 100L (Customizable)
📦
Transport Package Wooden Package
Product Presentation
Ice Cream Production Process
1
Raw Material Preparation

Selection of high-quality milk, cream, sugar, stabilizers, and flavorings. Ingredients are sourced to ensure rich flavor and nutritional value. Sugar and stabilizers are measured accurately to control texture and sweetness.

2
Mixing

Materials are stirred in mixing tanks at 40°C - 50°C. High-speed agitators ensure a homogeneous liquid mixture with accurate proportions for optimal fluidity and stability.

3
Pasteurization

The mixture is heated to 72°C - 75°C for 15 - 30 seconds (or 85°C - 90°C for shorter durations) to kill harmful microorganisms, followed by rapid cooling to 4°C.

4
Homogenization

Under high pressure (15 - 25 MPa), fat globules are broken into tiny particles. This creates a delicate, smooth texture and improves emulsification stability.

5
Aging

The mixture ages at 4°C for 4 - 24 hours. During this phase, proteins and fats aggregate, and air bubbles distribute evenly to improve the final mouthfeel.

6
Freezing

Rapid cooling to -2°C to -5°C with precise stirring creates small ice crystals. Air is incorporated to achieve an expansion rate of 80% - 120% for a soft texture.

7
Filling and Shaping

Semi-finished ice cream is filled into cones, cups, or sticks. Advanced filling machines ensure dosage accuracy and consistent product shaping.

8
Hardening

In a hardening room at -20°C to -40°C, the product is stored for 2 - 24 hours to reach final hardness for storage and logistics.

9
Packaging

Automated equipment handles cartoning and labeling. Airtight packaging prevents melting and contamination during the supply chain process.

10
Storage and Distribution

Finished goods are stored at -18°C or lower. Refrigerated vehicles maintain strict temperature control during transport to sales points.

Technical Parameters
Model Capacity (t/h) Steam (kg/h) Steam Pressure (bar) Cooling Water (t/h) Ice Water (t/h) Total Power (kw) Dimensions (m) Weight (kg)
BR16-BS-BL-1J 1 50 2.5 1 3 12 3.2×1.4×1.8 760
BR26-BS-BL-2J 2 100 2.5 2 6 12 3.4×1.6×2.0 930
BR26-BS-BL-3J 3 150 2.5 3 9 15 3.8×1.6×2.0 980
BR26-BS-BL-5J 5 250 2.5 5 15 18 4.0×1.6×2.0 1090
BR56-BS-BL-10J 10 500 2.5 10 30 22 4.8×1.6×20 1890
Frequently Asked Questions
What is the production capacity of this line?
The capacity ranges from 1 ton per hour to 10 tons per hour, depending on the model selected, and can be customized to meet specific needs.
What products can be processed using this equipment?
This processing line is versatile and can be used for various dairy-based products including ice cream, milk, and yogurt.
Is the production process fully automated?
Yes, the system is designed with an automatic grade, utilizing high-speed agitators, automated filling, and packaging equipment for maximum efficiency.
What are the power and steam requirements?
The line is electrically powered. Steam consumption varies from 50kg/h to 500kg/h with a standard steam pressure requirement of 2.5 bar.
How is the texture of the ice cream ensured?
The texture is optimized through high-pressure homogenization (15-25 MPa) and a controlled freezing process that achieves an 80%-120% expansion rate.
Does the equipment meet international quality standards?
Yes, the processing line is ISO9001 certified, ensuring high-quality manufacturing standards and food safety protocols.

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